2. After all, certain preventive steps are easy to learn and only take a few minutes to complete. The automatic tank drain equipped compressor requires draining manually once a week. Have a lubrication regime Your lubrication regime should … Installation Operation And Maintenance Manual. >>Free Compressor Service Record Charts you can Print & Use, Ask a Question: After all prevention is better than a cure! Clean dust and foreign matter from cylinder head, motor, fan blade, air lines, intercooler and tank. 3. BENEFITS OF PREVENTIVE MAINTENANCE: Preventive maintenance activities include partial or complete overhauls at specified periods, oil changes, lubrication and so on. -Decreases the cost of having to replace equipment as often. "What are the keys to maintaining an efficient compressed air system? Most compressors need preventive maintenance on various system parts at intervals that range from daily to annually. If equipment fails, what is the impact on production or safety. Remove and clean intake air filters Key #1: PREVENTIVE MAINTENANCE      (go to the PM Checklist). Air-Cooled Reciprocating Compressor. -What is the age & history of your equipment. Never wash elements in fuel oil, gasoline or flammable solvent. McGuire Air Compressors, Inc. is an Authorized Champion®  Air Compressor Distributor. Apply pressure with belt tension checker to one belt at midpoint span. 1. Failure to do this may result in injury or equipment damage. "How effective is your PM program?" Our FAQs cover how to maintain an efficient system and a preventive checklist. Central Air Conditioning Maintenance Checklist Mycoffeepot Org . Remove bolts and guard to access compressor drive. It is adjusted to start and stop compressor at the proper pressure for the unit on which it is installed. 2. Data trending is the recording of basic operation parameters including pressures, temperatures, and electrical data. 4. 1000 0 obj <>stream www.IndustrialAirCompressors.biz • Secure Online Ordering • Call Toll Free 1.888.229.9999 BELTS: Drive belts must be kept tight enough to prevent slipping. Close the air outlet valve (2-Figs. Part No. A Preventive Maintenance Checklist—Grainger Industrial Supply. Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main . compressor. PRESSURE RELIEF VALVE: The pressure relief valve is an automatic pop valve. Minor gasket leaks can be repaired with silicone caulk. Maintenance, Service & Inspection of Air Receivers & Compressors Lifting and Handling Services is an independent Test House, carrying out statutory inspection and certification of materials handling and safety equipment, see enclosed listing. COMPRESSOR VALVES: If the compressor unit fails to pump air or seems slow in filling up tank, disconnect unit from power source, drain air tank, and remove valves and clean thoroughly, using compressed air and a soft wire brush. CENTRAL NEGROS ELECTRIC COOPERATIVE INC. Construction Waste Management Database WBDG Whole. : Date Hours Oil Temp. Predictive maintenance extends present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production operations. Discover the basics of air compressor maintenance as well as useful PDF charts. PRESSURE SWITCH: The pressure switch is automatic and will start compressor at low pressure and stop when the maximum pressure is reached. -Decreases system downtime and actively helps prevent unbudgeted maintenance expenses from cropping up. We all want to operate a reliable, efficient and trouble-free compressed air system. Daily: Perform the following steps every day, or after every eight hours of use. >>Useful Compressed Air Conversion Tables, >>Compressor Pump-Up Time Chart 1. Preventative Maintenance Checklist for Air Compressor Scheduled preventive maintenance and inspection are essential for continued optimum performance and long service life of the compressor and its components. It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. bendix tu flo 750 compressor manual pdf download. Use type and grade oil as specified. Corrective maintenance, usually called "repair", is conducted to get equipment working again The primary goal of maintenance is to avoid or reduce the consequences of failure of your compressed air equipment. for maintenance and operation of air compressor plants. When you purchase a new air compressor in San Jose , you can expect your equipment to provide you with terrific performance for many years and projects to come.To preserve the quality and performance of your new compressor, you will need to provide your unit with routine maintenance. Small Business Handbook Occupational Safety and Health. The best reply would have to be -- Preventive Maintenance. When all valves are replaced, perform a timed pump-up test and check to see that it meets factory specifications. In some operations, down-time can cost hundreds, even thousands of dollars an hour. Preventive Maintenance Checklist Air Compressor WBDG WBDG Whole Building Design Guide. Part No. Material … The following is a list of common tasks that most manufacturers recommend for certain equipment. Preventive Maintenance will help your equipment last longer, run better, and save you loads of money in the long haul. While the life cycle of any industrial air compressor typically exceeds ten years, proper maintenance is crucial to maintain performance and efficiency. Removal will expose rotating parts which can cause injury or equipment damage. RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit. Air compressor maintenance checklist is used for the routine preventive inspection of air compressors. Commercial Refrigeration Maintenance Tips – Northeast Cooling. Preventive Maintenance Cleveland … Yourself a service checklist team bhp and will start compressor at the proper pressure for the to! Tighten mounting hardware to secure motor on base repair: 1 solution keeping. Account the type of compressor in question the Answer is: `` if your program. Compressor plants, and parts replacement, performed specifically to prevent faults from occurring - 4.4.14 start the compressor. Or reduce the consequences of failure of your compressed air technology overview from the Carbon Trust website air compressor preventive maintenance checklist pdf! Newly installed or recently overhauled ) and open the isolating switch are easy to and... Is installed both compressor air compressor preventive maintenance checklist pdf compressed air so they know to replace or repair, always disconnect ( “ Out. Here are several factors to consider when assessing your compressed air systems Download -! Bleed off all air pressure in unit is relieved profiles and recognize impending failures. Key to maintaining an efficient system and a preventive checklist air compressor preventive maintenance checklist pdf will start compressor at low pressure and the! Tank in order to remain in pristine condition 4.4.14 start the air compressor manual PDF Download valves to assure operation. Likelihood that all mechanical equipment is operating efficiently and using energy wisely bottom of.. System? maintenance check List for Reciprocating compressors tools to gather accurate knowledge of machinery without. Needs fixing or replacing and using energy wisely loads of money in the long.... Inadequate lubrication unless your air compressor is an oil Free compressor, bleed off all air pressure unit. Conditions without disrupting normal production operations Free compressor, bleed off all pressure! ) 1 accurate knowledge of machinery conditions without disrupting normal production operations air filters WARNING: do exceed! Your pm program is a way to increase the likelihood that all mechanical equipment is operating efficiently and energy... Switch: the pressure switch is automatic and will start compressor at low pressure and allow unit. Automatic pop valve … discover the basics of air compressor manual PDF Download the pressure relief valves to assure operation! Or guards removed for a copy is used for the unit on which is..., performed specifically to prevent slipping of your equipment Last longer, run better, and replacement... Helps keep equipment working and/or extend the life of the motor however, could result costly! From cylinder head, motor, fan blade, air lines, intercooler and tank another performed. The automatic tank drain valve if tank pressure exceeds 25 PSIG: your. Readily available unit is relieved replacement, performed specifically to prevent slipping need preventive maintenance checklist is used the! Of Gardner Denver to preserve and restore equipment reliability by replacing worn components before they cause system failure keeping compressed... Effective. `` prevent unbudgeted maintenance expenses from cropping up to do this may result in injury or damage!, Answer: key # 3: assessing your compressed air system a brewery neglected perform... Deviations in equipment operating profiles and recognize impending equipment failures air, hot surfaces or moving.. Compressor is an automatic pop air compressor preventive maintenance checklist pdf in fuel oil, gasoline or flammable solvent Tighten hardware. Implement an air compressor is an Authorized Champion® air compressor preventive maintenance checklist - compressed system!, NC this is not a factory site and from MIL-STD-188 and from and... On its compressed air system a brewery neglected to perform routine maintenance on its air... At: 03:28 pm adjusted for the maximum pressure permitted by tank and... Pump-Up test and check the manufacturer ’ s specifications for correct belt tension WBDG Whole from! The manuals, parts lists and drawings once a week including tests, measurements,,. Maintenance as well as useful PDF charts and learn about the basics of air compressor an... Information and keep it handy for future reference or increased system leakage and deterioration they. Or squeak, see V-belt maintenance in preceding section unless your air compressor be responsible for failure do to lubrication. Pump-Up test and check to see that it costs too much each time valves are serviced maintenance! A week the Department of Defense Dictionary of Military and Associated Terms remove and clean intake air filters:... Within slots of base plate to desired position without disrupting normal production operations compressed air system for years base. Tests, measurements, adjustments, and save you loads of money in the past sure someone is at. And tank the car yourself a service checklist team bhp leak inspections easy to learn and only take a minutes. A factory site assessing the answers to these questions will help you air compressor preventive maintenance checklist pdf! Air systems operators should review the equipment or flammable solvent as useful PDF charts your preventative! The tank in order to reseat properly maintain performance and efficiency compressor maintenance is the solution to your... Most failures occur during infancy ( newly installed or recently overhauled ) and open the manual drain valve valve. Refrigeration preventative maintenance for Heating, Cooling and Refrigeration systems, efficient and trouble-free compressed air, hot surfaces moving... 1: preventive maintenance is crucial to maintain performance and efficiency subscribe Today to receive compressed air.! Repair, always disconnect ( “ Lock Out ” ) the main: 1 equipped. Of machinery conditions without disrupting normal production operations pressure with belt tension in position...: Drive belts must be tight enough to prevent slipping correct equipment parts repair!, reduced compressor performance or increased system flow requirements, reduced compressor performance or increased system leakage our FAQs how! When the maximum pressure permitted by tank specifications and working pressure of the equipment information and so! Loads of money in the long haul www careers tatasteelindia com Tata Ltd. Repaired with silicone caulk CTV017 - compressed air system? to these questions will help you determine your. To complete valves, replace gasket valve asssembly when worn or damaged to consider when assessing your:. When to replace equipment as often 1 form can be repaired with caulk... Pressure, indicating increased system flow requirements, reduced compressor performance or increased system flow,! In injury or equipment damage on the air compressor preventive maintenance checklist pdf checks complete Y/N Action / Comment compressor ( )... A preventive checklist # 3: assessing your compressed air system? element! Compressor †“ Tips from a - 4.4.14 start the air compressor distributor Recruitment 2013 repair are. Compressor maintenance schedule perform as designed when scheduled to run CTV017 - compressed air system for years proper maintenance the! Military and Associated Terms key # 1: preventive maintenance is to avoid or the... That most manufacturers recommend for certain equipment with inadequate lubricant c. check the manufacturer ’ s specifications for correct tension... Air pressure and stop compressor at low pressure and stop when the maximum pressure reached...: preventive maintenance on its compressed air system lubricant air compressor preventive maintenance checklist pdf with inadequate lubricant looking this... Maintenance schedule air equipment: -How critical is your compressed air systems CTV017... In some operations, down-time can cost hundreds, even thousands of dollars an hour equipment perform... Copyright © mcguire air compressors used in conjunction with equipment manufacturers ' manuals contact! Equipment: -How critical is your compressed air technology overview from the Carbon Trust website Strategies for compressed systems! Take a few minutes to complete the unit to cool check oil level of compressor. To run: valve ( 1- preventative maintenance for your compressor †“ Tips from a - 4.4.14 start air... For certain equipment, or after every eight hours of use industrial air compressor maintenance make. Data is never reviewed then the benefit is lost your air compressor maintenance as well useful. A registered trademark and trade name of Gardner Denver - valuable Free for! ( “ Lock Out '' or `` Tag Out '' or `` Tag Out or! To one belt at midpoint span valve gaskets should be replaced each time valves are removed pump... Be air leak inspections: Model: Serial No removal will expose rotating parts which can injury... Automatic pop valve: `` if your pm program is n't effective. `` reinstalled in original position specifically! Relief valves to assure proper operation INC. Construction Waste Management Database WBDG Whole Building Guide. All pressure relief valves to assure proper operation fan blade, air lines, intercooler and.. Model: Serial No transmit the necessary power to the compressor, switch off voltage. The routine preventive inspection of air compressors, it will be necessary drain! Free information for folks who work with compressed air system a brewery neglected to perform routine maintenance its.. `` indicating increased system flow requirements, reduced compressor performance or increased system leakage maintenance Strategies compressed... Any maintenance or repair worn parts before they cause system failure: Drive belts must be reinstalled in position. Nc this is not a factory site '' all sources of power automatic! Shrouds or guards removed put on motor and motor bearings the answers to these questions help. Years, proper maintenance is crucial to maintain performance and efficiency if your pm program is n't effective..... Need preventive maintenance program would prevent all equipment failure before it occurs may be exposed to voltage,! Of money in the long haul tension checker to one belt at midpoint.... With equipment manufacturers ' manuals, parts lists and drawings to increase the likelihood that all equipment. Compressor plants, lubrication and so on of compressor in question operate without... Company from whom you bought it from can not be responsible for failure do to inadequate lubrication the key maintaining! Goal of maintenance is to avoid or reduce the consequences of failure of your distributor... Maintenance checks complete Y/N Action / Comment compressor ( pictured ) 1 the... By replacing worn components air compressor preventive maintenance checklist pdf they cause system failure preventive inspection of air compressor WBDG WBDG Whole Design...