Call ☎ 800-371-8380 for a consultation So, here I will like to share the details about major compressor parts. Similar to the piston rod, rod packing is essential to preventing gas leakage as it is passed through the cylinder and crank closure. So, what are these reciprocating compressor parts and what do they do? This component is traditionally manufactured out of alloy steel. Easy access to the pump components in our reciprocating compressors allows for routine maintenance and replacement of parts like the individually cast cylinders, the piston wear-sleeves, and the 15,000-hour bearings. These reciprocating air compressors are recommended for applications that would require duty cycle less than 70% . Established centers of this industry include the United States and Western Europe. 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In other cases, ductile iron can be used, although steel is the most desirable in the hydrocarbon service. This step is very important because it prevents contamination and maintains synthetic lubricant in the cylinder. Compressor valves; Bearings; Piston; Crankshaft; Distance piece; Frame; Cylinder We supply innovative complete compressed air systems to ensure efficiency and effectiveness. Ingersoll Rand has designed reciprocating single stage air compressors and two stage air compressors to last a lifetime — thanks to quick, easy maintenance with renewable components. Injection stretch blow molding process has two main different methods, a single-stage and two-stage process; these are the methods by which hollow plastic parts are formed. The medical technology industry is an important part of the healthcare sector. Animation of an 2 Cylinder Howden Thomassen C-series reciprocating compressor. Reciprocating compressors work to transport natural gas from the suction manifold and into the natural gas cylinder, which is also referred to as the compression cylinder. CompressorParts.com is your reliable source for top quality air cooled and water cooled reciprocating compressor parts. Now that we have seen the principle of working of the reciprocating compressor, let us see the various parts of the compressor. To prove a renewable surface and prevent excessive wear on the cylinder, most are equipped with replaceable liners. View as Grid List. For the best experience on our site, be sure to turn on Javascript in your browser. Reciprocating air compressors use pistons, rather than the rotary components, to compress air. Reciprocating air compressors, also known as piston compressors, are the economical compressor system option ideally suited for intermittent duty cycles. When it comes to gas, chemical, petrochemical, and other industrial processes, reciprocating compressors play a major role. Valves manufactured by us can sustain different operating pressures in variable circumstances varying from vacuum to 10000 psig. If you read this article carefully, it will benefit you as like Industrial air compressor service engineer. Therefore, high quality components and expert installation are the key to ensuring balance in this essential system. KB Delta offers a full line of valve repair kits for all the major reciprocating compressor manufacturers. The rolling piston compressor (RP) is widely used in the refrigeration and air-conditioning industries. The major components of industrial type reciprocating compressor parts are: If you would like to find out more information about reciprocating compressors, contact an expert. This removable surface prevents the cost of replacing a complete cylinder when the unit has been scored. Duplex Reciprocating Air Compressors Duplex Air Compressors 5-10 HP Champion Advantage Duplex Air Compressors can operate one compressor at a time, alternating between the two compressors, or when required, operate together to provide double the air delivered on a single unit. A reciprocating compressor is a positive displacement compressor that uses a crankshaft-driven piston and cylinder to compress the air. The main component here is the lube oil tank, pressure regulating valve, lube oil cooler, dual oil filter, main oil pump, and associated accessories. It includes most medical devices which aid the prevention, diagnosis and treatment of diseases and illnesses. Antifriction bearings can only be used in compressor components that are rated lower than 150 kW. Frame. What Are the Signs of Failed Valve Seals. FS-Curtis Air Compressors FS-Curtis rotary screw and reciprocating air compressors are the most rugged industrial-duty compressors you can buy. A reciprocating compressor or piston compressor is a positive-displacement compressor that uses pistons driven by a crankshaft to deliver gases at high pressure. Reciprocating air compressors need careful attention to the pistons, but they also have an array of other components that must be monitored for wear. The purpose of these reciprocating compressor parts is to isolate the rod that is entering the crankcase and receive lubrication from the cylinder that is in contact with the gas. Reciprocating compressors are positive-displacement devices that work on a reciprocating principle in order to deliver gas at high-pressures. Also manufactured out of forged steel, the connecting rod also has a drilled hole to allow for the passage of oil. Get all the latest information on Events,Salesand Offers. Reciprocating compressors are usually of the reciprocating piston type and are only compressors that can compress gas to extremely high pressures. KB Delta manufactures and stocks a complete range of metallic compressor valve plates and rings for the natural gas, refrigeration and P.E.T. Sign up for newsletter today, Address:CompressorParts.com3200 Engineering ParkwayAlpharetta, Georgia 30004. When the compressor’s operating life increases, then the packing systems and rings will wear out resulting in higher leaks. Running with pistons and cylinders, the reciprocating air compressor offers positive displacement, which provides a steady supply of high air pressure for powering almost any kind of air powered equipment you have. However, when over 800 rpm the crankshaft should be dynamically balanced. Below, we discuss these reciprocating compressor parts, and their importance in each compressor. Industrial industries may also equip cylinders with cooling to reduce temperatures found in the compression cycle, often by means of a water jacket. You're currently reading page 1; Page 2; Page 3; Page 4; Page 5; Page Next; Show. Page. These cylinders found in process industries are separable from the frame, accommodating both discharge and suction valve plates. All of our parts are manufactured to OEM Standards in performance and efficiency. Air Engineering reconditions and pressure tests shell & tube style heat exchangers. Reciprocating (Piston Type) Air Compressors . Reciprocating air compressors from DV Systems are built for demanding industrial applications. Perhaps one of the most essential reciprocating compressor parts are the gas-actuated, spring-located valves. Easy access to the pump components allows for routine maintenance and replacement of parts like the individually cast cylinders, piston wear-sleeves and the 15,000-hour bearings. The reciprocating air compressor is powered by an electric motor or by diesel/gas engines. The valve of a Reciprocating Compressor is considered to be the heart of the equipment, ForceField has a large inventory of valves of different varieties including ported plate, channel type, concentric ring, poppet type as well as others. These include: In its basic form, it consists of a cylinder, a roller, a vane, a vane-spring, an eccentric and a discharge valve. These rings also help to avoid wear and increase efficiencies through the reduction of friction force. Reciprocating Compressors A combination of peak efficiency, quality and reliability make reciprocating air compressors a number one choice. Whether you need a single stage or multi stage reciprocating compressor, Champion has a product to meet your requirements. Packing rings sit at the heard of the rod packing assembly. Compressor Parts . Reciprocating Compressor Parts. Other key features include loadless starting, a manually reversible oi… The connecting and main rod bearings should be steal-backed and split-sleeved. Air Compressors; Reciprocating Compressors; Reciprocating Compressors. These main types are: Reciprocating compressors above 150 kW (200 hp) are typically comprised of crankshaft forged out of steel. All our parts meet or exceed the OEM specification. Where it is passed through the cylinder packing, the surface must be polished and hardened. The rugged cast iron construction ensures a long life expectancy, less downtime and easier maintenance. Air Engineering supplies every part on the reciprocating compressor including pistons, rings, rods, valves, packing, scrapers, bearings, crossheads, gaskets, aftercoolers, intercoolers, gauges, lubricants, etc. Champion reciprocating air compressors are well suited for many applications. Due to this, it permits a greater capacity and longer strength while allowing a heightened control of oil carryover into the cylinder. The distance piece may contain multiple compartments and it may be open or closed, extra long, single, or double. 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